There are a variety of conveyor tracking systems used for the quick, safe, and efficient transportation of products and materials. Over the years, different types of conveyor systems have been introduced, bearing unique features and advantages. However, none come close to air tracking feeder systems.
Understanding Air Track Systems
Air conveyor tracking systems differ greatly from traditional belt or chain conveying systems. As the term suggests, the tracks consist of a thin cushion of air. This supports the conveyor belt, and allows seamless movement of products from one production phase to another.
- Design: The conveyor is completely enclosed to ensure effective conveyor operation. It consists of ducts that prevent the possibility of airborne dust affecting the system.
- Air Sources: Pressurized air is the key to the success of using air tracks. Centrifugal fans or air amplifiers can be used to support the conveying operation.
- Versatility: Air conveyor tracking systems are known for their versatility. They can be installed with a variety of accessories and supporting components. A few examples of these include:
- Top Covers: These are used in large factory applications where a great part of the conveyor system runs outside the establishment. Top covers can be used to protect the conveyor from damage from rainwater.
- Wind Skirt: In many applications, air tracking systems are used along with belt conveyors. In such situations, the air conveyors are installed with return belts. The belt needs to remain dry at all times for effective operation. Wind skirts are used to protect the return belts from factors such as wind, snow, rain, and slush.
- Plenum: In case the system requires air to be stored for later usage, many air tracking conveyors utilize a plenum for air storage.
Advantages of Air Tracking Conveyor Systems
The use of air tracks can provide a variety of benefits to customers as well as the manufacturing processes.
- Frictionless Operation: The use of air as the primary conveyance method provides an immense benefit of frictionless operation. The air systems also help stabilize the belt path. This enhances the product segregation process, and helps prevent material spillage.
- Reduced Power Consumption: Lack of friction, as well as the use of pressurized air, reduces the overall power consumption of the system. Air track systems with low-power fans ensure that any friction caused due to the conveyor and return belt is minimal. The low number of moving parts also reduces the maintenance costs.
- Contaminant Prevention: As mentioned earlier, the conveyor is completely enclosed to allow for effective operation. This also ensures that the conveyors are protected from various types of environmental contaminants, such as dirt, dust, etc.
- Immense Savings: Air tracking systems are modular in terms of design. Thus, they can be designed for installation in small spaces within a factory. This results in less expenditure as compared to standard conveyor systems.
Air conveyor tracking systems can provide a variety of benefits to a manufacturing process. Their usage can result in efficient material and product movement, reduced costs, and overall faster production.